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grandmom
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PostPosted: Tue Nov 03, 2009 3:08 pm  Reply with quoteBack to top

Well, most of us would rather eat sand than cut foamboard. I, like many others, had a very hard time getting a 90 degree edge when cutting circles.

Earlier I bought an X-Acto product touted for making up to 9/16" 90 or 45 degree cuts through foamboard. Pffff. It did not make cuts that deep, not even 1/2' deep. However, with practice, it did make 90 degree cuts, nice and straight, just not through 1/2" board.

The knife has double blades; we only need one, so I removed the left one so I could see my mark as I cut right-handed. I also switched the screw that holds the blade to the right side for a better view. One must concentrate on keeping the blade buried and the "foot" of the knife pressed firmly against the board as the cut is made. The foot is what keeps the blade at 90 degrees.

All that is fine and good, but it still didn't cut through the 1/2" board. I tried using a #2 X-Acto knife and a couple of other blades to finish the job, but always butchered the straight cut the first blade started.

Today I used a hot knife to finish the cut the special X-Acto blade started, just taking my time and going very slowly, allowing the heat to finish the cut. I turned the board over and made sure the paper was cut through, then popped the circle out. The end result was a nearly perfect 90 degree edge! And no scraggly pieces sticking out either! See the blurry close-up photo below.

http://www.dickblick.com/produ.....escription



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Cakepro
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PostPosted: Tue Nov 03, 2009 5:06 pm  Reply with quoteBack to top

Welcome to the wonderful world of the hot knife! Had I not discovered that amazing tool a couple of years ago, I would never use foamcore. LOL

Just be very careful with it ~ I have melted several things unintentionally.

Happy cutting! Smile
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bcake1960
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PostPosted: Tue Nov 03, 2009 5:21 pm  Reply with quoteBack to top

Wow thats great.. where do you purchase something like that.. I have been using a band saw (only used for cake boards.) works great just have to trim a bit of paper edges off not bad though and my BIL is making me a jig for circles.. that will be really nice.. but always striving for that nice clean edge.. Thanks for sharing
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cylstrial
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PostPosted: Tue Nov 03, 2009 5:27 pm  Reply with quoteBack to top

Awesome! Thanks for sharing! I hate cutting foam board for that very reason.
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MaryAllison
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PostPosted: Tue Nov 03, 2009 5:35 pm  Reply with quoteBack to top

Congratulations! Thank you so much for sharing you technique!
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tiggy2
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PostPosted: Tue Nov 03, 2009 5:48 pm  Reply with quoteBack to top

Here's the hot knife http://www.dickblick.com/produ.....hot-knife/
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bcake1960
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PostPosted: Tue Nov 03, 2009 5:56 pm  Reply with quoteBack to top

Thanks Tiggy2 !!
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Price
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PostPosted: Tue Nov 03, 2009 6:08 pm  Reply with quoteBack to top

I use a hot knife too. I got mine at Michael's. If I remember right, it's in the section near the woodburning kits.
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splash2splat
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PostPosted: Tue Nov 03, 2009 6:29 pm  Reply with quoteBack to top

I like - thanks for sharing
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tiggy2
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PostPosted: Tue Nov 03, 2009 6:42 pm  Reply with quoteBack to top

bcake1960 wrote:
Thanks Tiggy2 !!

You're welcome!
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tatorchip
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PostPosted: Tue Nov 03, 2009 6:48 pm  Reply with quoteBack to top

My hubby cuts all of mine lol
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grandmom
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PostPosted: Wed Nov 04, 2009 2:30 am  Reply with quoteBack to top

bcake1960, both a hotknife and the special X-Acto knife can be bought at www.dickblick.com. There is a link to the X-Acto in the first post.

One can use the hotknife by itself, but I'm unable to get a 90 degree edge freehanded. Starting with the X-Acto really helped me with that.
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PinkLisa
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PostPosted: Wed Nov 04, 2009 3:53 am  Reply with quoteBack to top

I bought a hot knife a few months ago but couldn't get it to cut through the paper of the foamboard. It just sort of burned it. How do you handle that?
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grandmom
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PostPosted: Wed Nov 04, 2009 6:37 am  Reply with quoteBack to top

Did it fail to cut the top layer of paper, or the bottom?

I cut the top with the X-Acto, and the hot knife cut almost all the way through the bottom layer. I just had to work loose a few tiny spots it missed.

Maybe the blade on your hot knife isn't large enough to cut through? The blade in mine is about the size of an X-Acto #2.

Or if it's not cutting through the top, then, maybe the hotknife doesn't get hot enough, or isn't sharp enough, or defective in some way? Even with a hot knife, I still have to push the blade through the paper to get started, but it's really very easy to get it through.

I'm baffled!
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PinkLisa
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PostPosted: Wed Nov 04, 2009 6:40 am  Reply with quoteBack to top

I haven't looked at it for a few months, but it wasn't really a blade. It was a hot wire sort of thing. I got it at Michaels. It worked great with the foam but not the paper. Maybe I need to get the knife kind. Thanks for you help.
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